Simulation Engineer

About Aegis Sortation


At Aegis, our purpose is clear: to create raving fans through expert innovation in intralogistics. Our team combines innovative thinking with deep industry expertise to deliver solutions for projects of all sizes, throughputs, and complexities.


Aegis Sortation is a leader in the intralogistics technology and innovation space. Our expertise spans E-Commerce, Freight and Parcel, and Warehouse and Distribution. As a prime integrator, we have a team capable of conceptualizing and laying out complex systems, and completing detailed design engineering, procurement, and field installation across various project platforms. Our commitment to integrating excellence throughout the project life cycle sets us apart, delivering automation solutions to businesses ranging from local service providers to international logistics giants.

Job Description:

We are seeking a forward-thinking 3D Simulation Professional to support the design, analysis, and optimization of automated material handling systems. This role is ideal for someone with deep expertise in simulation and emulation technologies, 3D modeling, and AI integration. You will play a key role in developing digital representations of conveyor systems, robotics, AS/RS, AGVs, AMRs and other automated equipment using platforms like FlexSim, while leveraging AI tools to enhance system intelligence and predictive capabilities.

 

Key Responsibilities:

  • Develop and maintain 3D simulation models of automated material handling systems using FlexSim, Emulate 3D and other industry-standard software tools.
  •   Conduct emulation studies to test control logic, PLC integration, and system performance under various operational scenarios.
  • Integrate AI tools to optimize system throughput, predict bottlenecks, and support decision-making.
  • Collaborate with engineering, controls, and operations teams to gather system requirements and translate them into accurate simulation models.
  • Analyze simulation outputs to identify inefficiencies and recommend design or process improvements.
  • Support virtual commissioning efforts and digital twin development for real-time system monitoring.
  • Document modeling processes and present findings to internal and external stakeholders.


Embrace and promote by incorporating into your work the core values of Aegis:

1. Professionalism: Maintain a positive attitude and strong work ethic. Everyone is accountable for their work. Above all, respect others.

2. Customer Focus: Always work to exceed customer expectations.

3. Collaboration: Share ideas; train and mentor others to your level. Improve one another. 4. Take it Personal: Complete every task as if your reputation depends on it. Because it does!

5. Make it Better: Ask yourself, “What can I do to make our company better?”

6. Open Minded: Look at the possibilities and think outside the box. Embrace change.


Qualifications

  • Bachelor’s or Master’s Degree in Industrial Engineering, Mechanical Engineering, Electrical Engineering, Computer Science, or a related field.
  • Hands-on experience with FlexSim, Emulate 3D or similar simulation platforms (e.g., AnyLogic, Siemens Plant Simulation).
  • Proficiency in AI tools and frameworks (e.g., Python-based ML libraries, reinforcement learning, predictive analytics).
  • Strong understanding of automated equipment such as conveyors, sorters, robotics, AGVs and autonomous mobile robots (AMRs)
  • Experience with 3D modeling tools and CAD software.
  • Excellent analytical, problem-solving, and communication skills.

 

Preferred Qualifications:

  • Experience in warehouse automation, manufacturing, or logistics environments.
  • Familiarity with PLCs, SCADA systems, and industrial control logic.
  • Knowledge of scripting languages (e.g., Python, Lua) for simulation customization.
  • Exposure to digital twin technologies and real-time data integration.
  • AS/AR Systems experience.

Benefits:

  • Competitive salary
  • Health insurance
  • 401k match
  • Paid time off
  • 10 Company Holidays
  • Professional development opportunities

 

This job description describes the general nature and level of work expected of a person assigned to this position. All job requirements listed indicate the minimum level of knowledge, skills and/or ability deemed necessary to perform the job proficiently. Employees may be required to perform any other job-related duties as requested by their supervisor.

It is the policy of Aegis Sortation to provide equal employment opportunity (EEO) to all persons regardless of age, color, national origin, physical or mental disability, race, religion, creed, gender, sex, sexual orientation, gender identity and/or expression, genetic information, marital status, pregnancy or pregnancy-related condition, status with regard to public assistance, veteran status, citizenship status (if authorized to work in the U.S.), or any other characteristic protected by federal, state or local law. In addition, Aegis Sortation will provide reasonable accommodation for qualified individuals with disabilities.


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Technology

Louisville, KY

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