Who we are

We are on a mission to become a leading supplier of critical materials that enable the green energy and technology revolution. Our materials and technologies are required for the electric vehicle, green energy, consumer electronics, and defense industries, and our battery grade lithium and tech metals are needed for chipsets, semiconductors, and 5G. 

We have a substantial interest in the Round Top, Heavy Rare Earth, Lithium and Critical Minerals deposit in West Texas. We have also developed the United States’ first rare earth and critical minerals processing facility and we own the only scalable, sintered neo-magnet manufacturing system in the Western Hemisphere. By developing this fully integrated, US-based “mine-to-magnet” critical mineral supply chain, we are poised to become the leading domestic supplier to these industries.

What you can expect

At USA Rare Earth, we are pioneers and problem solvers, technologists and team players. Together, we:

Build Solutions: If our task was a simple one, it would already be done. We are creative and solution-oriented, and we think outside the box to solve important problems. We know that a range of expertise and technologies is needed for success, and we work across sectors and alongside customers to deliver world-class solutions in sustainable ways.

Deliver Quality: When we do things, we do them well. We believe that top-tier quality leads to industry competitiveness and we hold ourselves to the highest quality standards. We move fast when executing, but safety, quality, and excellence always come first.

Lead responsibly: We have a responsibility to the planet, our consumers, our country, and each other. We put safety at the center of all we do, take accountability for our actions, incorporate sustainable practices in our processes and act with the financial best interest of our investors and consumers in mind.

Win Together: Establishing a rare earth magnet supply chain is a big undertaking – and getting there is a team effort. We communicate openly, work together and challenge each other in pursuit of our goals. With every step we take we learn and get better.

Position Overview

We are seeking a dedicated and innovative Mechanical Engineer to join our team in a high-tech manufacturing environment. The ideal candidate will be responsible for designing, analyzing, and maintaining mechanical systems and equipment that drive our advanced manufacturing processes. This role combines technical expertise, problem-solving skills, and hands-on experience to support the development, optimization, and maintenance of state-of-the-art machinery and production systems. 

The Mechanical Engineer will work closely with cross-functional teams, including design, production, and operations, to ensure efficient, reliable, and safe operation of equipment and processes. The role requires experience in mechanical design, system analysis, and manufacturing processes, with a focus on continuous improvement, innovation, and operational excellence. 

 Key Responsibilities

• Design and Analysis: Design, develop, and analyze mechanical components and systems to support advanced manufacturing processes and production goals. 
• Equipment Maintenance & Troubleshooting: Monitor, maintain, and troubleshoot mechanical systems and machinery to ensure optimal performance and minimal downtime. 
• Process Optimization: Identify opportunities for process improvements and implement mechanical solutions that enhance efficiency, productivity, and reliability. 
• Collaboration: Work with electrical, control, and process engineers to integrate mechanical designs with automation and instrumentation systems. 
• Testing and Validation: Plan and execute testing protocols to validate system performance, identify issues, and implement corrective actions as necessary. 
• Safety Compliance: Ensure that all designs and systems comply with safety standards and operational best practices. 
• Vendor Coordination: Work with suppliers and contractors to procure mechanical components, oversee installation, and ensure integration with manufacturing systems. 
• Documentation: Prepare technical drawings, schematics, and documentation to support manufacturing, maintenance, and project planning efforts. 
• Continuous Improvement: Apply lean manufacturing principles and continuous improvement methodologies to optimize equipment performance and reduce waste. 

Knowledge, Skills & ​​Abilities

• Technical Expertise: Proficiency with CAD software (e.g., SolidWorks, AutoCAD, CATIA), finite element analysis (FEA), and other mechanical design tools. 
• Problem-Solving Skills: Strong analytical and problem-solving abilities with experience troubleshooting mechanical systems. 
• Manufacturing Knowledge: Familiarity with high-volume production environments and advanced manufacturing technologies. 
• Collaboration: Excellent interpersonal and team-building skills to work effectively in a cross-functional team environment. 
• Standards Compliance: Knowledge of industry standards and safety regulations related to mechanical systems and manufacturing processes. 
• Project Management: Experience managing projects or components of projects, including timelines, budgets, and technical requirements. 

Qualifications

• Education: Bachelor’s degree in Mechanical Engineering, Aerospace Engineering or a related technical discipline. 
• Experience: Proven experience (3–5 years) in electrical engineering, instrumentation, or automation, preferably within a high-tech manufacturing environment. 

USA Rare Earth proudly supports Equal Employment Opportunities

USA Rare Earth's policy is to provide equal employment opportunities to all applicants and will provide reasonable accommodations according to applicable federal, state, and/or local laws.

For assistance applying for employment through this site due to disability, please contact Human Resources, hr@usare.com, to discuss reasonable accommodations.